Relative to routine maintenance costs, how much can reactive maintenance potentially cost?

Reactive maintenance can potentially cost up to five times more than routine maintenance due to several factors. Reactive maintenance typically arises from unforeseen issues and emergencies, which can lead to more complex and urgent repairs. This often involves higher labor costs, as crews may need to mobilize quickly under time pressures, and there may be increased expenses for specialized equipment or materials required to address unexpected problems.

Furthermore, when maintenance is reactive, it can result in prolonged downtime for equipment or services, leading to potential loss of income or increased overhead. In contrast, routine maintenance promotes a proactive approach, allowing for scheduled inspections and preventative measures that can mitigate larger, more costly failures. Investing in preventative care helps maintain the integrity and longevity of assets, minimizing the need for extensive repairs later on.